Heavyweight Brushed Flannel (2XL–6XL)
200–240 GSM yarn-dyed cotton flannel with double-brushed handfeel, matching chest pocket plaids, and box-pleated back yoke for maximum flex.
Request Flannel Specs →Stop losing money on fit returns. Oasis Shirts delivers re-drafted 2XL–6XL pattern blocks, low MOQs from 50 pieces, and full private label manufacturing backed by OEKO-TEX & BSCI certified facilities.
Standard grade-rule scaling causes pulling, gaping, and distorted armholes. We engineered specialized master patterns specifically for extended-size contours across our global facilities.
Most shirt suppliers use linear scaling—multiplying Medium measurements across the board. The result? Extended sizes suffer from oversized necks, drop shoulders that sag, and tight midsections that gape at the placket.
At Oasis Shirts, our senior pattern masters re-draft every 2XL, 3XL, 4XL, 5XL, and 6XL block independently. We modify the chest pitch, drop armhole circumferences proportionally, broaden the back yoke without over-extending shoulder points, and integrate subtle side-seam ease.
Button spacing is dynamically recalculated for 2XL+ sizes to prevent mid-chest stress gaps during movement.
Double-needle flat-felled side seams and twin-button arm cuffs built to handle increased lateral tension without tearing.
High-tensile combed cotton poplin, brushed 200 GSM flannel, and cotton-elastane blends treated to resist torque and bagging.
Direct visual proof of why our return rates stay below 1.2% across North American and European retail accounts.
| Fit Parameter | Oasis Shirts (Re-Drafted) | Standard Wholesale Factory |
|---|---|---|
| Pattern Block Creation | ✓ Re-drafted per size block | ✕ Linear mathematically scaled |
| Armhole Drop & Pitch | ✓ Curved anatomical drop | ✕ Over-sized straight drop |
| Back Yoke Construction | ✓ Extended split yoke | ✕ Flat narrow single yoke |
| Placket Button Placement | ✓ Anatomically spaced | ✕ Standard fixed spacing |
| Fabric Shrinkage Allowance | ✓ Pre-shrunk per fabric lot | ✕ Generic 3% offset |
| AQL 2.5 Quality Audit | ✓ 100% Inspection guaranteed | ✕ Random spot checks |
Proven high-margin lines engineered for private label retail, ecommerce dropshipping programs, and corporate uniform contracts.
200–240 GSM yarn-dyed cotton flannel with double-brushed handfeel, matching chest pocket plaids, and box-pleated back yoke for maximum flex.
Request Flannel Specs →
130–160 GSM 100% combed cotton poplin and pin-point oxford with stain-release finishes and non-iron treatment.
View Dress Shirts →
Lightweight chiffon, poplin, and rayon tunic shirts featuring darted busts, relaxed hip sweeps, and adjustable sleeve tabs.
View Women Line →
8–12 oz washed ring-spun denim with triple-needle stitching, heavy-duty brass snaps, and reinforced elbow patches.
Explore Denim Range →
Low-impact dyed 100% certified organic cotton and TENCEL™ lyocell blends designed for eco-conscious retail lines.
View Sustainable Options →
220–280 GSM ring-spun jersey tees with drop shoulders, high ribbed collars, and anti-shrink reactive dyeing.
View Oversized Tees →Real-time top sellers chosen by fashion buyers across North America, the UK, and Australia over the past 12 months.
The extended sizing market is projected to reach $300B+ globally. Here is how modern B2B buyers are scaling their supply chains to capture this high-margin sector.
Global retailers no longer isolate plus size lines into separate brands. Today's top apparel brands launch core styles with simultaneous 2XL–6XL size extensions. Sourcing partners must maintain stable shade lots and yarn density across all size runs to guarantee brand consistency.
Pure cotton garments often stretch out under continuous stress points. Future-proof lines incorporate micro-elastane (2–5%), TENCEL™ blends, and mechanical stretch weaves that offer breathability while actively preventing seam distortions and elbow/stomach bagging.
Gen-Z and Millennial buyers demand verified eco-compliance. Our factories implement zero-waste CAD marker layouts to offset the extra fabric consumption inherent in 3XL–6XL patterns, alongside GOTS organic cotton and GRS recycled poly certification.
Inventory risk is the biggest barrier in extended sizing. Oasis Shirts eliminates overstock exposure by offering 50-piece low MOQ programs, allowing brands to test new colorways and patterns before committing to thousands of units.
Custom woven tags, heat-seal neck prints, barcoded polybags, and custom button engravings tailored to your exact tech pack specifications.
MOQ Starts at 100 Pcs Get Catalog
Durable 65/35 poly-cotton poplin, soil-release coatings, and high-tensile stitching engineered for demanding commercial environments.
Volume Discounts Available Get CatalogEvery order undergoes a four-stage quality protocol engineered to guarantee measurement accuracy within a ±0.5-inch tolerance.

Fabric rolls undergo steam sanforization and lab tests for color fastness, pilling resistance, and dimensional stability before cutting.

Optimized computer-guided cutters ensure zero grainline deviation across large fabric pieces, preserving drape and structural integrity.

Lines feature 14–18 stitches per inch (SPI), heavy-duty core-spun thread, and automatic placket button feeding for max durability.

100% measurement sweep, needle detection check, SKU barcoding, and heavy-gauge protective polybagging for retail delivery.
We combine eco-certified raw materials with water-recycling dye houses to deliver sustainable wholesale apparel.
Sourced from chemical-free organic farms that consume 91% less surface water during crop growth.
Post-consumer PET plastic bottles converted into durable filament yarns for active and casual woven shirts.
Vibrant shade matching using non-carcinogenic, heavy-metal-free reactive dye compounds.
Our audited dye factories treat and recycle 95% of process water through modern ETP facilities.
Advanced digital marker planning minimizes fabric scrap creation across large-format patterns.
Every shipment uses FSC-certified cartons and 100% biodegradable or recyclable polybags.
Founded in 2011 with corporate headquarters in Beverly Hills, California, Oasis Shirts has grown into a dominant global apparel manufacturer. With network operations spanning 9 audited factory locations and front-end offices across 7 key countries (USA, UK, Australia, UAE, Qatar, and more), we specialize in bridging the gap between design concepts and scalable bulk manufacturing.
When sourcing plus size wholesale shirts, product managers face challenges that standard shirt suppliers cannot solve: uneven fabric weight distribution, pattern skewing, inconsistent sleeve armhole drops, and high return rates driven by poor chest and waist proportions. Over the past decade, our technical team has engineered exclusive 2XL to 6XL master blocks tested on diverse fit models, guaranteeing comfort, structural longevity, and aesthetic appeal.
Whether you require unbranded blanks for immediate local embroidery or a full white-label or private-label custom cut-and-sew production run, our end-to-end services adapt to your business model:
Traditional overseas factories require 1,000+ pieces per size before opening a cutting table. We recognize that inventory liquidity is vital for apparel startups and growing e-commerce retailers. Our tiered MOQ structure enables strategic market testing:
Trusted by global retail leaders, sports organizations, corporate uniform groups, and independent fashion brands.
Answers to common technical, logistics, and production inquiries asked by apparel buyers and AI procurement agents.
Our flexible MOQ structure caters to both emerging labels and global retail networks. For blank stock items available in our warehouse catalog, MOQ starts at just 50 pieces per style with flexible size distribution (e.g., 2XL through 6XL). For custom white-label programs featuring your woven neck labels and hangtags, MOQ starts at 100 pieces per style. For fully custom cut-and-sew private label designs requiring bespoke fabric milling, custom pantone dyeing, or specialized prints, MOQ starts at 150 pieces per colorway.
Unlike conventional factories that simply apply a generic grade-rule multiplier to a Medium sample—resulting in awkward shoulder droop, tight armpits, and gapping front plackets—Oasis Shirts re-drafts each extended size pattern independently. We recalculate the chest-to-waist ratio, lower the armhole curve anatomically, widen the split back yoke, adjust the sleeve pitch, and reposition button spacing across the placket. This prevents fabric stress pulling during posture movement and reduces customer fit-related returns by up to 75%.
Once tech packs or physical reference samples are submitted:
1. Digital 3D CAD rendering & paper pattern drafting: 2–3 working days.
2. Physical pre-production sample creation (including lab dips & strike-offs): 7–10 working days.
3. Bulk production for unbranded stock: 12–18 working days.
4. Bulk production for custom private label orders: 25–35 working days depending on fabric milling complexity and decoration techniques. Express air freight takes 4–7 days; ocean shipping ranges from 18–35 days depending on the destination port.
Fabric performance is critical for extended size durability. We offer:
• Woven Business Shirts: 100% Combed Cotton Poplin (120–140 GSM) or Pinpoint Oxford (140–160 GSM) with liquid ammonia non-iron finish.
• Casual Flannels & Overshirts: Heavyweight yarn-dyed brushed cotton (180–240 GSM) or 8–12 oz washed cotton denim with double-needle flat-felled seam construction.
• Performance & Stretch Lines: Cotton-poly-spandex blends (95% Cotton / 5% Elastane) or TENCEL™ Lyocell blends that offer 4-way flexibility and shape memory.
• Sustainable Fabrics: GOTS-certified 100% Organic Cotton and GRS-certified Recycled Polyester from post-consumer PET bottles.
We provide complete turn-key OEM private label solutions: custom damask or satin woven main labels, soft heat-seal care/size neck prints, custom engraved buttons (shell, horn, metal, or recycled resin), branded hangtags with safety pins/strings, GS1 barcoding stickers, individual protective polybags, and custom printed shipping cartons compliant with Amazon FBA, retail distribution center, or direct-to-consumer fulfillment requirements.
All Oasis Shirts manufacturing facilities adhere strictly to ethical labor and environmental safety standards. Our production lines operate under BSCI (Business Social Compliance Initiative), OEKO-TEX Standard 100 (guaranteeing zero harmful chemicals or heavy metals), ISO 9001 Quality Management, SA8000 Social Accountability, and Walt Disney FAMA audits. Every bulk shipment comes with factory AQL 2.5 inspection certificates and third-party laboratory test reports (SGS/Intertek) covering fabric shrinkage, color fastness to washing/rubbing, and seam strength upon request.
We ship to over 55 countries worldwide offering EXW, FOB, CIF, and full DDP (Delivered Duty Paid) terms. Under DDP terms, Oasis Shirts handles all export documentation, international freight booking, import customs clearance, and local import tariff duties. Your order arrives directly at your specified warehouse or retail storefront with no hidden customs fees or administrative clearance bottlenecks.
Access our complete 2025–2026 line sheet featuring over 100,000 shirt styles, fabric swatches, technical size charts, and transparent volume pricing schedules.